Rebuilt 911 T flat-six engine with Weber carburettors

Porsche 911 2.2 T, Part 3: The Engine

This is Part 3 of our Porsche 911 2.2 T restoration series. Missed Part 2? See the paint.

While the shell was in the paint shop, the engine was rebuilt on the bench: the 2.2-litre air-cooled flat six that gives the 911 T its name.

The crankcase

It started with the bare crankcase, cleaned and fitted with new studs before the crankshaft and conrods went in.

Bare 911 T crankcase on the bench

New studs fitted to the 911 T crankcase

Flywheel end of the 911 T engine

Conrods in the 911 T crankcase

911 T crankcase ready for the cylinders

Timing chain tensioner on the 911 T engine

Pistons and cylinders

Each piston and cylinder was checked before going on: ring gaps measured, clearances checked, one cylinder at a time.

Piston and cylinder for the 911 T engine

Checking the piston ring gap

Piston going into its cylinder

Cylinder base gasket on the 911 T engine

Cylinder going onto the 911 T crankcase

All cylinders fitted to the 911 T engine

Cylinders on the 911 T flat six

Checking piston clearance

Air deflector plate for the 911 T engine

Air deflector plates fitted between the cylinders

Heads, cams and timing

Then the cylinder heads and cam housings went on, and the cam timing was set with a dial gauge.

911 T cylinder head with valve springs

Cylinder head fitted to the 911 T engine

Cylinder heads on the 911 T engine

Cam housings fitted to the 911 T engine

911 T engine from above with heads and cam housings

Timing chain on the 911 T engine

Setting the cam timing with a dial gauge

Testing the rebuilt 911 T engine

Fan and Webers

Finally, the cooling fan and shroud went on, followed by the Weber triple-choke carburettors the car came with when we bought it, and a pair of air filters on top.

911 T engine with its cooling fan fitted

Weber carburettors fitted to the 911 T engine

Side view of the 911 T engine with Webers

911 T engine from above with Weber carburettors

Setting up the carburettor linkage

Rebuilt 911 T engine with air filters

Close-up of the finished 911 T engine

Next: Part 4: Coming back together

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